Waterproof Mounting Frame Roll Forming Machine

Profile

The Solar Panels Waterproof Mounting Frame Roll Forming Machine is an advanced industrial solution engineered for the high-efficiency production of robust mounting profiles. Designed specifically for the solar energy sector, this equipment processes materials like Galvanized Steel (GI) and Zn-Al-Mg to create structural components that offer exceptional weather resistance and load-bearing capacity. By ensuring precise dimensions and seamless forming, it helps solar project developers reduce installation risks and maintain long-term system stability in harsh outdoor environments.

Product Specifications

Our roll forming system is built with carefully selected components to guarantee high forming speed, operational safety, and minimal maintenance requirements. Below are the detailed technical parameters crucial for your equipment selection and production planning.

Features

• Optional Water Cooling System: Designed to actively cool the rollers and the steel profile during continuous high-speed operation. This prevents material deformation caused by heat friction, significantly extends the service life of the rollers, and ensures the superior surface quality of the finished mounting frames.

• Automated Integration Options: Compatible with automatic stackers and packaging equipment. This upgrade minimizes manual handling, reduces labor costs, and seamlessly integrates into fully automated production lines for large-scale solar mounting manufacturing.

Work Flow

The production line is engineered for a seamless, continuous process, ensuring high efficiency from raw coil to finished profile:

Manual Decoiler → Feeding Guide Device → Roll Forming System → Hydraulic Post Cutting Device → Exit Rack → PLC Control System

Technical Specifications & Core Components

1) 5 Tons Manual Decoiler: One Set

• Un-powered, manually controls steel coil inner bore shrinkage and stop mechanisms.

• Max. feeding width: 1250mm

• Coil ID range: 508mm±30mm

• Capacity: 5 Tons

2) Feeding Guide Device

The guiding position can be manually adjusted to ensure suitable and precise material feeding, preventing material deviation before entering the roll forming stations.

3) Main Roll Forming Machine

• Rollers are manufactured from high-grade Bearing steel GCr15 (=EN31 steel), precision machined, and hard Chrome Coated (thickness 0.04mm) with mirror surface treatment for longer life and superior anti-rust performance.

• Shafts are manufactured from 45# steel, undergoing quenching and tempering processes, finished with hard chrome for maximum rotational stability.

• The robust body frame is constructed from 400# H type steel by heavy-duty welding, ensuring vibration-free operation at a forming speed of 20m/min.

4) Hydraulic Post Cutting Device

• Cutting blades are made of high-quality mold steel Cr12MoV with advanced heat treatment achieving HRC58-62 hardness, ensuring clean, burr-free profile ends.

• The cutter frame is welded from high-quality 18mm steel plates for extreme rigidity.

• Equipped with a powerful hydraulic motor: 4KW, supporting a hydraulic pressure range of 0-16Mpa.

5) PLC Control System

The intelligent control center automatically manages cutting lengths and production quantities. Operators can easily input production data (batch size, pieces, length, etc.) via the intuitive touch screen. The system integrates top-tier components including Schneider PLC, Schneider Inverter, Touch Screen, and high-precision Encoders (KOYO or OMRON) to guarantee automated, error-free manufacturing.

6) Exit Rack: Three Units

Provides stable support and collection for the finished waterproof mounting frames as they exit the cutting device.

7) Products Show

High-precision galvanized steel mounting profiles produced by the machine, ready for solar panel installation.

Application Case

The profiles manufactured by our Waterproof Mounting Frame Roll Forming Machine are widely utilized in commercial, industrial, and utility-scale solar power plants. The precise dimensions and excellent structural integrity of the frames ensure secure mounting of solar panels, optimizing the overall stability and lifespan of the solar arrays in various geographical locations.

Packaging & Shipping

Packing method: The main body of the machine is shipped naked but strictly covered by industrial-grade plastic film to protect against dust, moisture, and corrosion during sea transit. The equipment is carefully loaded into the shipping container and steadily fixed using heavy-duty steel wire ropes and locks. This professional packaging standard guarantees that the machine remains completely safe and undamaged throughout long-distance international transportation.

After-sale Service

• Warranty: The warranty period is 24 months after the client receives the machine. Within these 24 months, we will courier any necessary replacement parts to the client completely free of charge.

• Technical Support: We offer comprehensive technical support for the entire life cycle of our roll forming machines to ensure your continuous production.

• Installation & Training: We can dispatch our experienced technicians to install the equipment and train operators at the clients' factories (extra cost applies for travel and accommodation).