Product Description
The Quick Change Type Shelf Beams Roll Forming Machine is a highly efficient industrial manufacturing line specifically engineered for the continuous and precise production of heavy-duty storage rack beams. Designed to meet the rigorous demands of the storage equipment manufacturing industry, this machine ensures high structural integrity, precise dimensional accuracy, and rapid profile changeovers. By integrating a robust mechanical structure with an advanced PLC control system, the equipment significantly minimizes downtime, reduces material waste, and maximizes overall production output for large-scale manufacturing tasks.
Profile Drawings
The roll forming mill is expertly designed to process the exact profile drawings required for heavy-duty shelf beams. The precise roller design ensures that every angle and curve meets strict load-bearing and assembly requirements, providing a solid foundation for reliable racking systems.
Main Technical Parameters
The following technical specifications detail the core capabilities of the roll forming mill. From material thickness compatibility to forming speed and motor power, every parameter is optimized to ensure stable, high-speed production of shelf beams.
| No. | Main Parameters | Roll Forming Mill Parameters |
| 1. | Material Thickness | 1.6-2.5mm | Forming Stations | 5-step |
| 2. | Feeding Width | According to the drawing | Body Frame | H400 |
| 3. | Application Material | cold rolled coil, hot rolled coil, galvanized coil | Reducer | R series |
| 4. | Electrical Standard | 415V/50Hz/3ph | Shaft Diameter | 45# Steel, φ80/φ65mm |
| 5. | Manual Decoiler Diameter | 508±30 mm | Main Motor Power | 5.5 KW |
| 6. | Yield Strength | G350-400Mpa | Screw Bolts | Grade 8.8 |
| 7. | Forming Speed | 16-20m/min | Effective Width | As Customer Design |
| 8. | Control System | PLC Control System | Roller | Cr12 Mov, CNC Lathes, Heat Treatment, HRC58-62 |
| 9. | Hydraulic Motor | 7.5KW | Machine Color | Blue+Black+Orange |
| 10. | Testing Material | BMS Will Provide The Size of Feeding Material to Purchase that 2 Weeks Before Machine Testing |
Production Work Flow
The roll forming process follows a highly automated and continuous sequence, designed to streamline production from raw coil to finished shelf beam. This logical workflow minimizes manual intervention, ensures consistent profile quality, and maintains a high production speed.
Manual Decoiler (3Tons) → Feeding Guide Device → Main Roll Forming Mill → Hydraulic Post Cutter → PLC Control System → Exit Rack
Core Machine Components Display
Feeding Guide Device
The guiding position can be precisely adjusted for suitable material feeding. This mechanism ensures that the steel coils enter the roll forming mill smoothly and in perfect alignment, preventing material deviation and guaranteeing the dimensional accuracy of the final shelf beams.
Main Roll Forming Mill
The core of the production line features a heavy-duty body frame made from H400 type steel by welding, providing exceptional stability during high-speed operations. The side wall thickness uses Q235 t18mm steel plates. The forming rollers are manufactured from premium Cr12 Mov steel, processed by CNC lathes and heat treatment to achieve a hardness of HRC58-62, ensuring long-term wear resistance.
- Shafts Diameter: ф80/ф65mm, precision machined for exact rotation.
- Transmission: Gear/Sprocket driving, utilizing about 5-step forming stations.
- Main Motor: 5.5 KW with frequency speed control for flexible operation.
- Real forming speed: 16-20m/min, optimizing production efficiency.
Manual Pre-cutter with PLC Integration
Equipped with a manual pre-cutter designed for easy operation and significant material savings. The pre-cutter is intelligently connected with the PLC control system. During production, the PLC continuously calculates the profile length. Once a material change is required for a new batch, the PLC calculates the exact length needed for the remaining quantity and alerts the operator. The operator can then manually shear the material before it enters the roll forming section. This advanced function ensures seamless material transition, eliminates waste, and highly optimizes the production workflow.
Machine Produced Products & Details
The finished shelf beams exhibit clean edges, accurate cross-sections, and consistent quality, perfectly suited for heavy-duty industrial racking assembly.
Application Case
High-Quality Finished Steel Shelf Beams
The Quick Change Type Shelf Beams Roll Forming Machine is engineered to produce premium steel shelf beams with exceptional dimensional accuracy and structural integrity. The finished products feature precise profiles, consistent shapes, and smooth finishes, ensuring seamless assembly for industrial storage solutions. These high-quality beams are designed to meet the rigorous load-bearing demands of modern warehouse environments.
Reliable Application in Storage Racking Systems
Designed for heavy-duty warehouse racking, logistics distribution centers, and industrial storage facilities, the roll-formed shelf beams deliver outstanding load capacity and long-term stability. These robust components form the reliable backbone of pallet racking systems, helping facility managers maximize vertical space utilization while ensuring operational safety and efficiency for heavy inventory storage.
