Roll Forming Machine Application Industries

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INDUSTRY VALUE PROPOSITION

The cold roll forming machine, with precision control and flexible design at its core, significantly enhances work efficiency, substantially reduces changeover time, and lowers cost per ton, driving efficient and reliable production in the manufacturing industry.

Pain Point

MARKET OPERATION PAIN POINT

‌Price Squeeze in High-End Market:‌ Domestic high-end equipment faces intensified price competition from imported brands, with average selling price increases significantly lagging behind cost growth.

‌Underdeveloped Value-Added Service Models:‌ Services such as remote operation & maintenance and process optimization consulting lack established, sustainable business models.

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Production Control Pain Points

‌Experience-Dependent Production:‌ The cold rolling process heavily relies on manual expert judgment, leading to frequent issues of thickness variation, poor flatness, and high energy consumption.

Quality Defect Pain Points

‌Complex Causes of Thickness Deviation:‌ Fluctuations in blank thickness, uneven heat treatment, tension control failures, and lubrication-cooling disparities collectively cause dimensional inaccuracies, requiring multi-process coordination.

Delivery Pain Points

‌Scheduling Imbalance & Inefficient Flow:‌ Frequent fluctuations in order demand destabilize production planning, exacerbating conflicts between overdue backlog clearance and new order scheduling. Simultaneously, manual coordination across processes results in severe work-in-progress (WIP) accumulation, extending single-batch production cycles to several weeks.

END JOINER AND WELDER

‌Function:‌ Manually fed, this machine cuts off the irregular ends of two steel strips, aligns them precisely, welds the ends together, and grinds the weld to a smooth finish.

Core Benefits Addressed

Process Integration

Combines the previously separate cutting and welding processes into a single, integrated continuous operation, eliminating the need for intermediate handling and preparation time.
Efficiency Improvement

Fully automated operation significantly accelerates production rhythm and reduces manual intervention, making it ideal for continuous production lines.
Quality Assurance

Through precise control, it forms smooth, flat welds, effectively avoiding issues like uneven welds and impact loads caused by traditional manual welding, thus protecting the precision and lifespan of downstream equipment.

Leveling and Punching Device

The servo feeding system ensures feeding accuracy, meeting the demands of complex multi-hole pattern processing while effectively eliminating cumulative errors caused by segmented control in traditional production lines. Simultaneously, multi-station leveling rollers synchronously release internal stress in the sheet material, guaranteeing high flatness prior to punching. This significantly reduces post-punching warping deformation, thereby enhancing hole-position precision and product consistency.
Adopts European style arch structure

Through multiple annealing cycles to eliminate stress and high-precision machining, the frame achieves high rigidity. This effectively ensures parallelism and positional accuracy of the forming roll system, minimizing transverse thickness variation in the rolled material.
Fly Cutting Device

Allows materials to move continuously, enabling the cutting tool to perform dynamic cutting through synchronous control. This avoids production interruptions and significantly enhances both production efficiency and cutting precision.
Roll Forming Mill

Heavy-duty design, gearbox transmission (high transmission efficiency and accurate transmission ratio), machine service life more than twice that of other Indian and Chinese cheap machines.Servo motorized automatic changeover for some models, saving time and improving work efficiency.

CONSTRUCTION

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ENERGY

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HVACR

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LOGISTICS

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CASE

Beijing Daxing International Airport
Xiamen Shimao Strait Tower
XIAMENAIR Hangar Project

DELIVERY CYCLE

The lead time for cold roll forming machines typically ranges from 3 to 6 months. This duration is determined by three key factors:

01

‌Customization complexity

The extent of engineering modifications required to meet your specific production requirements;
02

Production scheduling‌

Availability of manufacturing slots and component lead times;
03

‌Final acceptance testing‌

Completion of Factory Acceptance Tests (FAT) and Site Acceptance Tests (SAT) to ensure compliance with contractual specifications.

MAINTENANCE AND SPARE PARTS

‌Routine Maintenance‌

Operators shall perform shift-based inspections on rolls, drive systems, lubrication units, and electrical components, ensuring equipment cleanliness and operational integrity.

Local Critical Spare Parts Hub

We have dedicated spare parts warehouse Türkiye, the Philippines and other places for fast-wearing components (e.g., Sealing ring, hydraulic valve).
Guarantee 48-hour response time for emergency replacements Based on industry best practices.

TRAINING

To ensure technical maintenance and production personnel are proficient in equipment operation and maintenance, our company will provide systematic training and must submit a detailed quantitative training plan, clearly defining the start time, content modules, and implementation frequency of the training.

COMPLIANCE CERTIFICATION

Our equipment has obtained both the EU CE certification and ISO quality management system certification, meeting international safety and quality standards.

ABOUT BMS

BMS Machinery was initially established in 1992. In 2017, we became a member of XIAMEN BMS GROUP and invested 8 factories, 6 machining centers and 1 steel structure company in China, which totally covers an area of more than 30000 square meters.

PRODUCT CATEGORY

CONTACT BMS

1002,Hualun International Mansion No.1, Guyan Road, Xiamen, Fujian,China.ZIP CODE: 36110 4

+86-13328323529

info@rollformingmill.com

rollformingmill

Turkiye Distributor:

DCB Metal Machinery

Address：İzmir Yolu Ertuğrul Mah. 146. Sok. Ruhi Plaza No:2/8 16120 Nilüfer/Bursa TÜRKİYE

GSM : +90 542 533 2080(Mr Ibrahim HARMAN- CEO)/+90 532 330 07 99(Mr Mr Hakan BAYRAKTAR-CTO)

Web: www.dcbmachine.com