To guarantee long-term stability and precise forming, the machine is built with industrial-grade components. Each section is designed to handle demanding production environments while simplifying maintenance.
1) Manual Decoiler: one set
Un-powered, Manually control steel coil inner bore shrinkage and stop.
Max Feeding width: 600mm, coil ID range 508mm±30mm. Capacity: Max. 3 Ton.
This decoiler provides a stable material feeding foundation, preventing coil misalignment and ensuring smooth entry into the leveling device.
2) Servo Motor Feeding & Punching Device
Equipped with precise servo motor control, this unit ensures accurate hole placement on the shelf brackets, which is vital for the final assembly of light shelves.
3) Feed Guide Device
The guiding position can be adjusted for suitable material feeding.
Proper guiding prevents material deviation during the initial stages, reducing waste and protecting the forming rollers from uneven wear.
4) Main Machine
Gear/Sprocket driving, about 12-step to form.
Main Motor (Polaroid brand) = 7.5KW, Frequency speed control.
Real forming speed: 12-16m/min.
The durable H450 steel base frame and precise roller stations ensure the stability of the roll forming process, delivering consistent profile shapes even at maximum production speeds.
5) Post Hydraulic Cutting Device
Post to cut, stop to cutting, Two pieces type of cutting blade design, no blanking.
Hydraulic motor: 5.5KW.
Cutting tool material: Cr12MoV (= SKD11 with at least one million times of cutting life), Heat treatment to HRC58-62 degree.
The cutting power is provided by the main engine Independent hydraulic station.
This design ensures clean edges without material deformation, eliminating the need for secondary processing and saving production time.
6) PLC Control System
Control The Quantity And Cutting Length Automatically.
Input The Production Data (Production Batch, pcs, Length, etc.) On The Touch Screen.
It Can Finish The Production Automatically.
Combined With: PLC, Inverter, Touch Screen, Encoder, etc.
Featuring reliable international brands like Schneider Electric or DELTA for the inverter, WEINVIEW for the touch screen, and KOYO or OMRON for the encoder. This system allows operators to easily manage production batches and lengths, reducing human error and improving overall operational safety.
7) Exit Rack
Un-powered, Two units, with rollers on it for easy movement.
Designed to safely collect the finished shelf brackets, preventing surface scratches and facilitating easy packaging.
8) Product Show
The finished shelf brackets exhibit precise dimensions, smooth surfaces, and reliable structural strength, ready for immediate use in light shelf assembly.
