Triple Layers Roll Forming Machine for Box Profile and Corrugated Sheet and Glazed Tile

Product Description

Profile Drawings

This Triple Layers Roll Forming Machine is intelligently designed to manufacture three distinct roofing profiles in a single compact line: Box Profile (Trapezoidal Profile), Corrugated Sheet, and Glazed Tile. This versatile design allows manufacturers to meet diverse market demands for roofing and wall cladding panels while significantly reducing machinery investment and factory space requirements.

Technical Specifications

The following table outlines the comprehensive technical parameters of the triple layers roll forming machine, ensuring stable performance, high precision, and efficient production for heavy-duty industrial applications.

Machine Features & Benefits

• 3-in-1 Versatility via Clutch System: Seamlessly switch between producing Box Profile (Trapezoidal), Corrugated Sheet, and Glazed Tile. This multi-functional capability maximizes production flexibility while saving significant equipment investment, sea freight costs, and valuable factory floor space.

• High-Precision Post Shear: The cutting mechanism is guided by 4 robust bearing shafts, ensuring stable operation and burr-free cutting of the finished panels. This design extends the lifespan of the cutting blade and guarantees a clean edge for every sheet.

• Durable Construction: Built with a heavy-duty H450 base frame and 45# steel rollers with hard chrome coating, the machine provides exceptional stability and wear resistance for long-term continuous manufacturing.

Production Work Flow

Manual Decoiler → Feeding Guide Device → Roll Forming System → Hydraulic Post Cutting Device → Exit Rack → PLC Control System

The streamlined workflow ensures continuous and automated processing from raw metal coils to precisely cut finished roofing sheets, minimizing manual intervention and boosting overall output.

Core Components Details

1) 8 Tons Hydraulic Decoiler (One Set)

• Features automatic control for steel coil inner bore shrinkage and precise stopping, ensuring safe and efficient material handling.

• Max. Feeding Width: 1250mm

• Coil ID Range: 508mm±30mm

• Load Capacity: 8 Tons, perfectly suited for heavy industrial coils.

2) Feeding Guide Device

The guiding position can be easily adjusted manually to accommodate different material widths, ensuring the steel sheet enters the roll forming system accurately without deviation.

3) Main Roll Forming Machine

• Rollers: Manufactured from high-grade 45# precision machined steel, hard Chrome Coated (thickness 0.5mm) with mirror treatment for extended service life and excellent anti-rust performance.

• Shafts: Made of 45# steel, featuring quenching and tempering processes with hard chrome plating to prevent deformation under heavy loads.

• Body Frame: Constructed from 450# H type steel by robust welding, providing a vibration-free foundation during high-speed production.

4) Hydraulic Post Cutting Device

• Cutting Blade: Forged from high-quality mold steel Cr12MoV with advanced heat treatment (HRC58-62) to guarantee sharp, precise, and burr-free cuts.

• Cutter Frame: Welded from premium 18mm steel plates for maximum rigidity.

• Hydraulic Power: Driven by a 4KW hydraulic motor, with a pressure range of 0-16Mpa, ensuring powerful and swift cutting action.

5) PLC Control System

• Automatically controls production quantity and cutting length, significantly reducing material waste and labor costs.

• Operators can easily input production data (batch size, pieces, length, etc.) via the intuitive Touch Screen interface.

• Integrated with top-tier components: PLC, Inverter, Touch Screen, and Encoder, ensuring high reliability and accurate synchronization.

6) Exit Rack (Three Units)

Designed to safely receive and stack the finished roofing panels as they exit the cutting device, preventing surface scratches and facilitating easy forklift handling.

Finished Products Show

The finished panels produced by this triple layers roll forming machine feature precise dimensions, smooth surfaces, and excellent structural integrity, making them ideal for high-end roofing and cladding projects.

Application Cases

The versatile profiles generated by this machine are widely applied in the construction of industrial factories, warehouses, commercial buildings, and residential roofing systems, providing excellent weather resistance and aesthetic appeal.

Packaging & Shipping

Packing Method: The main body of the roll forming machine is carefully packed naked and tightly covered by plastic film to protect it from dust, moisture, and corrosion during transit. It is then loaded into a standard container and steadily fixed using steel wire ropes and turnbuckles, ensuring utmost safety for long-distance ocean transportation.

After-sale Service

1. The warranty period is 24 months from the date the client receives the machine. Within these 24 months, we will courier any required replacement parts to the client completely free of charge.

2. We offer comprehensive technical support and troubleshooting guidance for the entire service life of our machines.

3. Upon request, we can dispatch experienced technicians to the client's factory for on-site installation, commissioning, and operator training (subject to extra cost for travel and accommodation).

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