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Double layer floor deck roll forming machine for 2 profiles meets American SDI and ANSI standard

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Double Layer Floor Deck Roll Forming Machine

1 machine for 2 profiles, saving space, meets American SDI and ANSI standard

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BMS

Product Description

Double Layer Floor Deck Roll Forming Machine for 2 Profiles Meets American SDI And ANSI Standard

The Double Layer Floor Deck Roll Forming Machine is engineered to produce two distinct floor deck profiles with exceptional precision and efficiency. Designed to strictly meet the requirements of American SDI (Steel Deck Institute) and ANSI standards, this equipment ensures structural reliability and consistent performance for large-scale industrial and commercial construction projects.

By integrating two different profile forming systems into a single machine, it helps manufacturers significantly optimize factory floor space, reduce overall equipment investment, and streamline production workflows. This machine is an ideal choice for purchasing managers and facility engineers looking for a reliable, space-saving, and high-capacity roll forming solution.

Profile

The machine is customized to manufacture specific floor deck profiles according to precise structural engineering needs. The dual-layer design allows operators to switch between two profiles seamlessly, enhancing production flexibility for diverse project demands.

Product Description & Parameters

The following specifications outline the core technical capabilities of the roll forming mill. Built with heavy-duty H450 body frames and robust Gcr15 rollers treated to HRC58-62, the machine guarantees long-term stability and minimal vibration even under continuous high-speed operation (15-20m/min). The dual-motor setup (18.5+18.5KW) provides ample power to handle galvanized sheets with a thickness of 0.75-1.5mm and a yield strength of up to G345Mpa.

No.	Main Parameters		Roll Forming Mill Parameters
1.	Material Thickness	0.75-1.5mm	Forming Stations	24+24Steps
2.	Feeding Width	1219mm/1250mm	Body Frame	H450
3.	Application Material	Galvanized sheet	Side Wall Thickness	Q235 t25mm
4.	Electrical Standard	480V/60Hz/3Ph	Shaft Diameter	45#Steel, φ75mm
5.	Cutter material	Cr12MoV	Main Motor Power	18.5+18.5KW
6.	Yield Strength	G345Mpa	Screw Bolts	Grade 8.8
7.	Forming Speed	15-20m/min	Effective Width	914.4mm
8.	Control System	PLC Control System	Roller	Gcr15, Heat treatment HRC58—62
9.	Hydraulic Motor	7.5KW	Machine Color	Blue+Black+Orange
10.	Testing Material	BMS Will Provide The Size of Feeding Material to Purchase that 2 Weeks Before Machine Testing

Work Flow

A highly automated and synchronized work flow is essential for maximizing production output and minimizing material waste. The process is fully managed by an advanced PLC control system, ensuring precise length measurement and cutting accuracy.

Decoiler → Feeding Device → Main Roll Forming Mill → Hydraulic Post Cutting Device → PLC Control System → Hydraulic Station → Exit Rack*3

Machine Components Display

Each component is carefully selected and assembled to enhance operational safety, precision, and ease of maintenance. The feeding device ensures smooth and aligned material entry, reducing the risk of material jamming. The safety shield protects operators from moving parts, while the clutch device enables smooth power transmission. Finally, the hydraulic pre-cutter works in tandem with the main system to provide accurate cutting without deforming the panel edges.

Feeding Device

Safety Shield

Clutch Device

Hydraulic Pre-cutter

Packaging & Shipping

We understand that international shipping requires secure packaging to prevent damage and corrosion during transit. Our loading process is strictly supervised to ensure the machine arrives at your facility in perfect condition.

Packing method: The main body of the machine is naked and covered by plastic film (to protect from dust and corrosion). It is carefully loaded into the container and steadily fixed using steel ropes and locks, making it highly suitable for long-distance ocean transportation.

Terms of Trade

Our trade terms are designed to offer flexibility and reliability, supporting your procurement and project schedules effectively.

Minimum order quantity (MOQ): 1 Set
Delivery time: About 45 workdays
Port of loading: Port of Xiamen
Type of payment: By T/T or by L/C
Export: Successfully exported to more than 50 countries and regions, including Taiwan, UK, France, Singapore, Greece, Australia, USA, Mexico, Brazil, Chile, Bolivia, Trinidad, Israel, Saudi Arabia, etc.

Application Case

The application cases of our roll forming equipment demonstrate the exceptional output quality and reliability of our manufacturing solutions. Designed for high-efficiency production, the Double Layer Floor Deck Roll Forming Machine delivers premium metal profiles suitable for a wide range of industrial, commercial, and residential construction projects. By ensuring precise dimensions, excellent flatness, and superior load-bearing capacity, these finished products meet the strict requirements of modern building structures and help buyers reduce installation risks.

AG Panel Roll Forming Machine Application Case

The images above showcase the reliable performance and excellent structural integrity of the formed panels in real-world construction environments. Our equipment ensures that every panel produced maintains strict dimensional accuracy, contributing to robust and aesthetically pleasing building exteriors and roofing systems.