The AG Panel Roll Forming Machine is engineered to produce high-precision metal roofing and wall panels with a thickness range of 0.3-0.8mm. The precise profile design ensures accurate dimensions, providing excellent structural integrity and weather resistance for various metal building applications.
Equipped with a comprehensive safety cover, this roll forming mill ensures operator protection while maintaining efficient production rates of 15-20m/min. Designed for processing galvanized (GI), galvalume (GL), and color-coated steel sheets, the machine features a robust H450 steel body frame and 20 stable forming stations. The integration of advanced PLC control systems allows for precise length measurement and automated operation, making it an ideal solution for large-scale building material manufacturing.
| No. | Main Parameters | Roll Forming Mill Parameters | ||
| 1. | Material Thickness | 0.3-0.8mm | Forming Stations | 20Steps |
| 2. | Feeding Width | According to the drawings | Body Frame | H450 |
| 3. | Application Material | GI,GL, color-coated sheet, galvanized sheet | Side Wall Thickness | Q235 t18mm |
| 4. | Electrical Standard | 220V/60Hz/3Ph | Shaft Diameter | 45#Steel, φ75mm |
| 5. | Cutter material | Cr12MoV | Main Motor Power | 7.5KW |
| 6. | Yield Strength | 350-550Mpa | Screw Bolts | Grade 8.8 |
| 7. | Forming Speed | 15-20m/min | Effective Width | 914.4mm |
| 8. | Control System | PLC Control System | Roller | Gcr15, Heat treatment HRC58—62 |
| 9. | Hydraulic Motor | 4KW | Machine Color | Blue+Black+Orange |
| 10. | Testing Material | BMS Will Provide The Size of Feeding Material to Purchase that 2 Weeks Before Machine Testing | ||
The production process is highly automated to ensure maximum efficiency and consistent panel quality. The continuous workflow minimizes manual intervention from coil feeding to the final product stacking:
Decoiler → Feeding Device → Main Roll Forming Mill → Hydraulic Post Cutting Device → PLC Control System → Hydraulic Station → Exit Rack*3
The feeding device is constructed to guide the material smoothly into the roll forming mill, effectively preventing material deviation and minimizing waste. The body frame is welded with high-strength 450# H type steel for exceptional stability. Rollers are manufactured from premium 45# steel, processed by CNC lathes, and treated with heat for enhanced durability. Optional black treatment or hard-chrome coating is available to suit specific production requirements.
Serving as the core of the production line, the main roll forming mill ensures precise panel profiles and long-term wear resistance. Equipped with an efficient feeding material guide, it avoids wasting material during high-speed operations. The robust construction guarantees stable performance even during continuous, heavy-duty roll forming processes.
Designed for easy operation and significant material savings, the manual pre-cutter is intelligently connected with the PLC control system. The PLC calculates the required profile length during roll forming. Once a material change is required, the system alerts the operator to manually shear the coil before it enters the main mill. This advanced function ensures no waste is generated during material changeovers.
The post-cutting device features a two-piece cutting blade design that ensures a clean cut with no blanking or deformation. Powered by a 3KW hydraulic motor from the main engine hydraulic station, it delivers a cutting pressure of 0-16Mpa with a swift 2-second cutting time. The cutting tools are forged from Cr12MoV (equivalent to SKD11), heat-treated to HRC58-62, offering an extended lifespan of at least one million cuts.
Packing method: To ensure the machine reaches your facility in perfect condition, we implement strict packaging standards. The main body of the machine is naked but carefully covered by heavy-duty plastic film to protect against dust and moisture corrosion. It is then loaded into the shipping container and steadily fixed using robust steel wire ropes and locks. This professional packaging method is specifically designed to withstand the rigors of long-distance sea transportation.
The AG Panel Roll Forming Machine guarantees high-quality output for metal roofing and wall panels. Below are precise profile examples produced by the machine, alongside a detailed look at our comprehensive manufacturing facility capabilities.
The AG Panel Roll Forming Machine is engineered to produce premium-grade AG panels that meet strict industry standards for both residential and commercial construction. The finished panels feature precise dimensions, excellent structural integrity, and a consistent surface finish, ensuring optimal performance and reliable installation in various architectural applications.
AG Panel Roll Forming Machine
Finished AG Panel Product
Thanks to their superior weather resistance, structural durability, and visual appeal, the AG panels produced by this equipment are widely utilized in diverse building projects. From agricultural facilities and industrial warehouses to modern residential roofing and exterior wall cladding, these panels deliver reliable protection and long-lasting value, effectively lowering maintenance risks for end-users.
Application Case: Roofing System
Application Case: Wall Cladding
Watch the dynamic video demonstrations below to observe the actual operation and running status of the AG Panel Roll Forming Machine 0.3-0.8MM with Safety Cover.
AG Panel Roll Forming Machine Finished Product
Application case
Application case