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Cable Tray Partition Roll Forming Machine

4 in 1, auto-changeover for multi-sizes

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Model:
YX20,35,40-110,160,200
Brand:
BMS
Code:
8455221000

Profile

DRAWING

Product Description

Material	Applicable material	Cold Rolled Sheet
	Material thickness	1.2mm/1.5mm/2.0mm/2.5mm
	With yield strength	310-440Mpa
Coil	Feeding width	600mm
	Coil ID range	508mm±30mm
	Capacity	Max. 5 Tons.
Machine	Base Frame	H450 type steel by welding.
	Side wall thickness	Q235 t25mm
	Roller Material	GCr15 Steel(=EN31 steel), precision machined,heat treatment,HRC58-62
	Roller station	18-steps to form
	Shaft diameter	ф80mm,High Frequency Processing
Cutter	Hardness	Heat treatment to HRC58-62 degree
Cutter	Cutting tolerance	≤±1mm
Power	Driving way	Gear/Sprocket transmission
	Main motor	18.5KW, Frequency Speed Control
	Pump motor for cutter	5.5KW
PLC Control System	Inverter	Schneider Electric/DELTA (Taiwan brand)
	Touch Screen	WEINVIEW(Taiwan brand)
	Encoder	KOYO (Japan brand) or OMRON (Japan brand)
	Control Voltage	24V

Features

1. One machine for multi-profiles: any size within web 60-200mm and flange 20-40mm), saving investment and space; Automatic Size-Changeover Design for High Working Efficiency.

2. The roller is quenched after fine machining with GCr15 bearing steel (=EN31 steel), and Hard-Chromed for long working life more than 10years.

3. Main Roll Forming Mill(Automatic Size-Changeover)

Work Flow

5T Hydraulic Decoiler→Leveling Device→Servo Motor Guide Device→Puncher

Roll Forming System→Hydraulic Post Cutter Device→Exit Rack

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Technical specifications

1) 5T Hydraulic Decoiler:one set

Hydraulic Control Steel Coil Inner Bore Shrinkage And Stop

Max Feeding Width: 600mm

Coil ID Range:508±30mm,Outside Diameter:1500mm

Oil pump motor:2.2KW

Capacity:Max.5 Tons

Add Automatic Feeding Power And Self-Stop Device

Decoiler

2) Leveling Device

Up Three down Four totally Seven roller leveling device
With feeding material guide, body frame made from H450 type steel by welding
Shafts manufactured from 45# steel,Quenching and tempering heat treatment, hard chrome plating.Diameter=φ90mm,precision machined

Leveling Device

3) Servo Drive & Punching Machine

125 Tons HIGH SPEED punching machine before roll forming, equip with one set of punching model.Punching machine four sides with safety cover and one side with open the door.By PLC system control.

Material sending by the Servo motor for punching more accuracy, servo motor power 3.7 KW

Punch Press

4) Main Machine

Rollers manufactured from Bearing steel GCr15(=EN31 steel), precision machined,hard Chrome Coated;with thickness 0.04mm,surface with mirror treatment(for longer life and anti-rust);

Body frame made from 450# H type steel by welding

Forming Speed:About 20m/min

Main Roll Forming Mill

5) Hydraulic Post Cutter

Post To Cut,Stop To Cutting,Three Pieces Type Of Cutting Blade Design
Hydraulic Motor:5.5KW;Cutting Pressure:0-16Mpa
Cutting Tool Material:Cr12MoV(= SKD11 Steel),Heat treatment to HRC58-62

With At Least One Million Times Of Cutting Life
The Cutting Power Is Provided By The Main Engine Hydraulic Station

6) PLC Control System

Control The Quantity And Cutting Length Automatically.

Input The Production Data(Production Batch,pcs,Length,etc.) On The Touch Screen.
It Can Finish The Production Automatically.
Combined With: PLC, Inverter, Touch Screen, Encoder, etc.

PLC Control Interface

7) Exit Rack:

Un-powered, Two units,with rollers on it for easy movement

Exit Rack

8) Product Show

Application Case

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Packaging & Shipping

Packing method:Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.

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After-sale Service

1. The warranty is 24 months after the client receives the machine.
Within the 24 months, we will courier the replacement parts to the client free of charge.
2. We offer technical support for the entire life of our machines.
3. We can send our technicians to install and train the workers in the clients' factories with extra cost.

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