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Solar Purlins Roll Forming Machine C40-C160 Automatic Changeover

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Solar Purlins Roll Forming Machine C40-C160 Automatic Changeover

1 machine for multi-profiles

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Model:
C40-160
Brand:
BMS

Profile

JH742C291_TKAD25V1`0_T

Product Description

Material	Applicable material	Galvanized Steel(GI),Cold roll steel(CRC)
	Material thickness	2.0-4.0mm
	With yield strength	Q235-550Mpa
Coil	Feeding width	According to the drawing
	Coil ID range	508mm±30mm
	Capacity	Max. 5 Ton.
Machine	Base Frame	European free standing structure
	Roller Material	Cr12 steel, precision machined,hard Chrome Coated
	Roller station	22-steps to form
	Shaft diameter	ф95mm,High Frequency Processing
Cutter	Hardness	Heat treatment to HRC58-62 degree
Cutter	Cutting tolerance	≤±1mm
Power	Driving way	Gear/Sprocket transmission
	Main motor	30KW,Frequency Speed Control
	Pump motor for cutter	22KW
PLC Control System	Inverter	Siemens / DELTA
	Touch Screen	Siemens/WEINVIEW
	Encoder	KOYO (Japan brand) or OMRON (Japan brand)
	Control Voltage	24V

Features

1. Talwan heavy-duty design, whole machine weight more than 20tons, gearbox transmission (high transmission efficiency and accurate transmission ratio) , machine service life more than twice that of other Indian and Chinese cheap machines.

2. One machine for multi-profiles: any C purlin within web range 40-160mm, saving investment and space .

3. Allows you to offer clients 24-hour customized C purlin service an various gauges of material, this includes different widths and flange height combinations..

4. Servo motorized automatic changeover for different C purlinswithin 1-5 minutes, saving time and improving work efficiency.

5.Eight-cylinder punching system can meet various punching holes requirements of the solar industry.

6. European cast steel forging structure with anti deformation and high load bearing capacity, ensures the machine forming accuracy.

7. Servo Controlled Precision Flying Post Cut Off System (for high working efficiency).

8. The latest PLC control system is adopted to ommbine two sets of length counting methods ( infrated counting-hole length counting and encoder-counting-wheel length counting) into one PLC control system.The length counting method can be switched to solve the problem of incompatibility due to the special length of individual orders.

9. Equipped with water cooling system to cool the roller and profile, extend the service life of roller and ensure the quality of finished profiles.

Work Flow

Hydraulic Decoiler→Feeding And Leveling Device→Hydraulic Punching& Pre-Cutting Device →Roll Forming System→ Servo Controlled Post Cutting→Exit Rack

Technical specifications

1) 5 Ton Hydraulic Decoiler:one set

Hydraulic Control Steel Coil Inner Bore Shrinkage And Stop
Max. Feeding Width:600mm
Coil ID Range:508±30mm,Outside Diameter:1600mm
Max Capacity:5 ton,Motor:3KW,Frequency Speed Control
Oil Pump Motor:2.2KW,With Press Arm
Add Automatic Feeding Power And Self-Stop Device

016A6459

2) Feeding and Leveling Device

Up Three Down Four Totally Seven Shafts Leveling Device

Shafts Manufactured From GCr15 Steel(=EN31 Steel)

Heat Treatment,HRC 58-62.Diameter=φ105mm

016A6479

3) Hydraulic Pre-Cutting & Punching Device

Pre-punching and Pre-Cutting, use the same hydraulic system

Hydraulic Motor:22KW,Hydraulic Pressure Range: 0-16Mpa
Punching And Cutting Tool Material:Mold Steel Cr12MoV(=SKD11 steel

With One Million Times cutting Life),Heat Treatment To HRC58-62 Degree
8-cylinders Hole Punching System For Punching Both On Web And Flange

3) Main Machine

Rollers manufactured from Cr12 steel, precision machined,hard Chrome Coated

Shafts manufactured from 45# steel,Quenching and tempering , hard chrome

Real forming speed:15-20m/min（including punching and cutting）

2023_03_14_10_46_IMG_8047

4) Servo Controlled Post Cutting

45 Degree Hydraulic Oblique Sear: Short Shearing Stroke, Small Cutting Resistance And Fast Shearina Speed

2023_03_14_11_00_IMG_8072

5) PLC Control System

Control The Quantity And Cutting Length Automatically.

Input The Production Data(Production Batch,pcs,Length,etc.) On The Touch Screen.
It Can Finish The Production Automatically.
Combined With: PLC, Inverter, Touch Screen, Encoder, etc.

016A6492

6) Exit Rack: Three Units

20200316171137_19269

7) Products Show

Application Case

7f967951cf01646dbd5dd667f38408c0

Packaging & Shipping

Packing method:Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.

20190812102601_56964

After-sale Service

1. The warranty is 24 months after the client receives the machine.
Within the 24 months, we will courier the replacement parts to the client free of charge.
2. We offer technical support for the entire life of our machines.
3. We can send our technicians to install and train the workers in the clients' factories with extra cost.

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