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Structural Steel Lintel Roll Forming Machine

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Model:
YX42-420
Brand:
BMS

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Product Description

Material	Applicable material	Galvanized steel coil
	Material thickness	1.5mm
	With yield strength	235-390Mpa
Coil	Feeding width	600mm
	Coil ID range	508mm±30mm
	Capacity	Max. 5 Tons.
Machine	Base Frame	H300 type steel by welding.
	Side wall thickness	Q235 t19mm
	Roller Material	GCr15 Steel(=EN31 steel), precision machined,heat treatment,HRC58-62
	Roller station	16-steps to form
	Shaft diameter	ф55mm,High Frequency Processing
Cutter	Hardness	Heat treatment to HRC58-62 degree
Cutter	Cutting tolerance	≤±1mm
Power	Driving way	Gear/Sprocket transmission
	Main motor	11KW,Frequency Speed Control
	Pump motor for cutter	5.5KW
PLC Control System	Inverter	Schneider Electric/DELTA (Taiwan brand)
	Touch Screen	WEINVIEW(Taiwan brand)
	Encoder	KOYO (Japan brand) or OMRON (Japan brand)
	Control Voltage	24V

Features

1. Automatic roll forming +cut to length, which is more efficient than using a punching machine and saves labor cost.

2.The roller made of GCr15 bearing steel (=EN31 steel ) is quenched and hard chrome coated after fine maching, for long working life more than 10 years.

3.The punching pins and cutting tool materials are made of Cr12Mov mold steel after precision maching and quenching treatment, with a service life of over 1 Million times.

Work Flow

5T Hydraulic Decoiler→Feeding Guide Device& Leveling Device→Single Cylinder Hydraulic Punching→Roll Forming System→Hydraulic Post Cutter Device*Hydraulic Post Punching→Exit Rack

Technical specifications

1) 5T Hydraulic Decoiler:one set

Hydraulic Control Steel Coil Inner Bore Shrinkage And Stop

Auto Feeding Power And Self-Stop Device

Max Feeding Width: 600mm

Oil pump motor:2.2KW

Capacity:Max.5 Tons

Hydraulic Decoiler

2) Feeding Guide & Leveling Device

Up Two down Three totally Five shafts leveling device

With feeding material guide, body frame made from H300 type steel by welding
Side wall thickness: Q235 t19mm
Shafts manufactured from 45# steel,Diameter=φ90mm,Tone plated with hard chrome Coated,precision machined

FEEDING DEVICE

3) Main Machine

Rollers manufactured from high quality GCr15 Steel(=EN31 steel), precision machined,heat treatment,HRC58-62.

Body frame made from 300# H type steel by welding

Forming speed:12-15m/min

Main Machine

4) Hydraulic Post Cutter

Post To Cut, Stop To Cutting,Three Pieces Type Of Cutting Blade Design
Hydraulic Motor:5.5KW;Cutting Pressure:0-16Mpa
Cutting Tool Material:Cr12MoV(= SKD11 Steel),Heat treatment to HRC58-62

With At Least One Million Times Of Cutting Life
The cutting power is provided by the independent engine hydraulic station.

5) PLC Control System

Control The Quantity And Cutting Length Automatically.

Input The Production Data(Production Batch,pcs,Length,etc.) On The Touch Screen.
It Can Finish The Production Automatically.
Combined With: PLC, Inverter, Touch Screen, Encoder, etc.

PLC Control Cabinet

Safety Shield

safety shield

6) Exit Rack

Un-powered, Two units,with rollers on it for easy movement.

Exit Rack

7) Product Show

Application Case

Packaging & Shipping

Packing method:Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.

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After-sale Service

1. The warranty is 24 months after the client receives the machine.
Within the 24 months, we will courier the replacement parts to the client free of charge.
2. We offer technical support for the entire life of our machines.
3. We can send our technicians to install and train the workers in the clients' factories with extra cost.