Specification of
Roll Forming Machine for Omega profile
Ⅰ. Profile Drawing
Internal Radios of plate bend:3mm
Ⅱ. Material:
Material Thickness: 1.5~3.0mm
Applicable material: S320GD and S350GD galvanized steel coils
Ⅲ.Machine Components
1) Hydraulic Decoiler: one set 10 ton
Hydraulic system expand coil inner hole, Pump motor: 3KW
Frequency Inverter to regulate turning speed, Motor: 7.5KW
With electric control cabinet, motorized,
Max. feeding width: 640mm, Coil ID Range : 510+/-30 mm.
Max capacity: 10Tton, with hydraulic holding arm, hydraulic loading car with travel. Coil carriage railing length.3000mm
Coil car: Forward/backward stroke of coil car max 3000mm
2)Cold Rolling Mill:
a. With feeding material guide and leveling device, with 7 straightening rollers (Up 3 rollers 4 down rollers), straightening shaft diameter=ф95mm,precision machined
b. Three cylinders hole pre-punching system:
With capacity for 2 holes of 30x20 in each press,
Manual adjustment of the distance between holes (trasversal)
Longitudinal distance between holes programmable in roll forming line.
Punching pins material: Cr12Mov (=D2 steel)
Single cylinder hydraulic pre-cutting system:
Hydraulic pre-shearing device,
Cutting tool material: Cr12Mov (=D2 steel), Heat treatment
Hydraulic motor: 11KW (China brand)
c. body frame made from 450# H type steel by welding;
Rollers manufactured from tooling steel Cr12(=D3 steel), precision machined, heat treatment;
Shafts manufactured from 45#,Shafts Diameter=ф90mm/ф75mm, precision machined
Gearbox driving , 24-step to form
Main Motor=22KW*2 normal motor (not servo motor)
Size change motor: 0.75KW x 2pcs (with China brand)
Forming speed approx.. 8m/min considering 5 meters profiles with 3 stops for punching and 1 for cutting
QUICK-CHANGE Size design, each size change in 5-10minutes (No need to change rollers or spacers like traditional old style machine which takes over 1-2hours for each production size changing).
3) Patented Universal Hydraulic Post Cutting device:
Hydraulic Post cut, stop to cutting, with blanking cutting;
Post-cutter and pre-cutter used the same hydraulic motor
3-blade type, adjustment for different size
Cutting tool material: Cr12Mov (=D2 steel), Heat treatment
4) PLC Control System
Control the quantity, cutting length automatically
Combined with: PLC, Inverter, Touch Screen (both English and Chinese language), Encoder, etc
PLC: Siemens brand
Inverter: Schneider Electric brand
Touch Screen: Siemens brand
Encoder: Omron brand (Japan)
Cut-to-length tolerance≤±1 mm
Control Voltage 24V
5)Exit rack:
6 meters automatic offloading table, the air source will be provided by the buyer
Ⅳ. Machine Picture(just for reference)
Specification of
Roll Forming Machine for Omega profile
Ⅰ. Profile Drawing
Internal Radios of plate bend:3mm
Ⅱ. Material:
Material Thickness: 1.5~3.0mm
Applicable material: S320GD and S350GD galvanized steel coils
Ⅲ.Machine Components
1) Hydraulic Decoiler: one set 10 ton
Hydraulic system expand coil inner hole, Pump motor: 3KW
Frequency Inverter to regulate turning speed, Motor: 7.5KW
With electric control cabinet, motorized,
Max. feeding width: 640mm, Coil ID Range : 510+/-30 mm.
Max capacity: 10Tton, with hydraulic holding arm, hydraulic loading car with travel. Coil carriage railing length.3000mm
Coil car: Forward/backward stroke of coil car max 3000mm
2)Cold Rolling Mill:
a. With feeding material guide and leveling device, with 7 straightening rollers (Up 3 rollers 4 down rollers), straightening shaft diameter=ф95mm,precision machined
b. Three cylinders hole pre-punching system:
With capacity for 2 holes of 30x20 in each press,
Manual adjustment of the distance between holes (trasversal)
Longitudinal distance between holes programmable in roll forming line.
Punching pins material: Cr12Mov (=D2 steel)
Single cylinder hydraulic pre-cutting system:
Hydraulic pre-shearing device,
Cutting tool material: Cr12Mov (=D2 steel), Heat treatment
Hydraulic motor: 11KW (China brand)
c. body frame made from 450# H type steel by welding;
Rollers manufactured from tooling steel Cr12(=D3 steel), precision machined, heat treatment;
Shafts manufactured from 45#,Shafts Diameter=ф90mm/ф75mm, precision machined
Gearbox driving , 24-step to form
Main Motor=22KW*2 normal motor (not servo motor)
Size change motor: 0.75KW x 2pcs (with China brand)
Forming speed approx.. 8m/min considering 5 meters profiles with 3 stops for punching and 1 for cutting
QUICK-CHANGE Size design, each size change in 5-10minutes (No need to change rollers or spacers like traditional old style machine which takes over 1-2hours for each production size changing).
3) Patented Universal Hydraulic Post Cutting device:
Hydraulic Post cut, stop to cutting, with blanking cutting;
Post-cutter and pre-cutter used the same hydraulic motor
3-blade type, adjustment for different size
Cutting tool material: Cr12Mov (=D2 steel), Heat treatment
4) PLC Control System
Control the quantity, cutting length automatically
Combined with: PLC, Inverter, Touch Screen (both English and Chinese language), Encoder, etc
PLC: Siemens brand
Inverter: Schneider Electric brand
Touch Screen: Siemens brand
Encoder: Omron brand (Japan)
Cut-to-length tolerance≤±1 mm
Control Voltage 24V
5)Exit rack:
6 meters automatic offloading table, the air source will be provided by the buyer
Ⅳ. Machine Picture(just for reference)