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Steel Deck Roll Forming Machine 1.5-2.5mm

less concrete requirement or concrete-free as steel platform

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Model:
YX40-200
Brand:
BMS

Profile

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Product Description

Material	Applicable material	Galvanized sheet
	Material thickness	1.5-2.5mm
	With yield strength	Q235
Coil	Feeding width	312mm
	Coil ID range	508mm±30mm
	Capacity	Max. 5 Ton.
Machine	Base Frame	H350 type steel by welding.
	Side wall thickness	Q235 t18mm
	Roller Material	Bearing steel GCr15(=EN31 steel), precision machined,hard Chrome Coated
	Roller station	16-steps to form
	Shaft diameter	ф75mm,High Frequency Processing
Cutter	Hardness	Heat treatment to HRC58-62 degree
Cutter	Cutting tolerance	≤±1mm
Power	Driving way	Gear/Sprocket transmission
	Main motor	15KW,Frequency Speed Control
	Pump motor for cutter	4KW
PLC Control System	Inverter	Shihlin
	Touch Screen	WEINVIEW(Taiwan brand)
	Encoder	KOYO (Japan brand) or OMRON (Japan brand)
	Control Voltage	24V

Features

1.Produced thin steel deck(0.4-1.2mm) can consume less concrete and shoring support thus saves on construction material, underside design is aesthetically pleasing and saves on costly materials for decoration. If upgrade the machine to work for thick material 1.5-3mm,the produced steel deck can be used as logistics steel platforms with high flatness requirements (no more than 3mm to meet the working scene of intelligent mobile robot AGV/IGV).

2. Optional vertical ribs or web overall embossing to increase strength.

3. The roller is quenched after fine machining with GCr15 bearing steel, and Hard-Chromed for long working life more than 10years.

4.Optional automatic stacker,improve working efficiency, save labor cost, and help you improve competitive advantage.

Work Flow

5T Hydraulic Decoiler→Manual Pre-Cutter Device→Feeding Guide Device→Roll Forming System→Hydraulic Post Cutter Device→Exit Rack

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Technical specifications

1) 5T Hydraulic Decoiler:one set

Hydraulic Control Steel Coil Inner Bore Shrinkage And Stop

Auto Feeding Power And Self-Stop Device

Max Feeding Width: 650mm

Oil pump motor:2.2KW

Capacity:Max.5 Tons

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2) Pre-cutter

Brand: BMS Original: China

With feeding material guide,avoid wasting material

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3) Main Machine

Rollers manufactured from high quality Bearing steel GCr15(=EN31 steel), precision machined,hard Chrome Coated.

Shafts manufactured from 45# steel,Quenching and tempering , hard chrome

Body frame made from 350# H type steel by welding

Real forming speed:15-20m/min

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4) Hydraulic Post Cutter

Post To Cut,Stop To Cutting,Two Pieces Type Of Cutting Blade Design
Hydraulic Motor:4KW;Cutting Pressure:0-16Mpa
Cutting Tool Material:Cr12MoV(= SKD11 Steel),Heat treatment to HRC58-62

With At Least One Million Times Of Cutting Life
The Cutting Power Is Provided By The Main Engine Hydraulic Station

5) PLC Control System

Control The Quantity And Cutting Length Automatically.

Input The Production Data(Production Batch,pcs,Length,etc.) On The Touch Screen.
It Can Finish The Production Automatically.
Combined With: PLC, Inverter, Touch Screen, Encoder, etc.

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6) Exit Rack:Three Units

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7) Product Show

Application Case

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Packaging & Shipping

Packing method:Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.

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After-sale Service

1. The warranty is 24 months after the client receives the machine.
Within the 24 months, we will courier the replacement parts to the client free of charge.
2. We offer technical support for the entire life of our machines.
3. We can send our technicians to install and train the workers in the clients' factories with extra cost.