Easy Operation Glazed Tile Roll Forming Machine for YX42-200-1000

ⅠProfile Drawing

Ⅱ. Material:

Material Thickness: 0.4-0.6mm, for testing material: 0.5mm

Feeding Material Width: 1219mm

Applicable material: Prepainted Galvanised Steel(PPGI) with yield strength 245Mpa

Ⅲ.Machine Components

1)Manual Decoiler: one set 5 ton

2)Cold Rolling Mill:

With feeding material guide,

With manual pre-cutter as follows for easy to change materials:

body frame made from H350 type steel by welding,

side board thickness: 18mm, with big sliding part size:130*47mm for long time stable working(cheap factories use 110 or 90*42mm,can't stable working for long life)

Rollers manufactured from 45# steel, CNC lathes, Heat treatment, hard Chrome Coated;

Shafts Diameter=ф75/95mm,precision machined

Motor driving, Gear/Sprocket transmission, about 18 step to form,

Chain size: one inch with 18teeth

Main Motor=5.5KW, Frequency speed control

Forming speed approx.3m-5m/min (not calculate the time of press mold)

All the screw bolts with grade 8.8 to ensure fix the machine structure tightly and long life during the machine long time running.

3) Hydraulic Stair-Pressing and Cutting device:

2-step Pressing Method: clamp sheet first, and then press, which No fold and broken happened after pressing, make the finished tile appearance looks beautiful.

Stair depth=13mm

Cutter frame made from high quality 20mm steel plate by welding

Stop to press, post cut, stop to cutting, two pieces cutting blades, no blanking cutting, no waste material,

Pump motor: 5.5KW; Cutting pressure: 12Mpa

Cutting tool material: Cr12Mov(=D2 steel,with at least one millions times of cutting life), Heat treatment to HRC58-62 degree

The hydraulic system with oil filter for the oil filtration,to ensure the circulated oil is clean and lengthen the life of hydraulic system .(See the picture below)

4)PLC Control System

Control the quantity and cutting length automatically

Combined with:  PLC, Inverter, Touch Screen, Encoder, etc

Cut-to-length tolerance≤±2 mm

Control Voltage 24V

5) Exit rack:  

Un-powered, two units

Ⅳ. Flow Chart

Decoiler →Feeding & main forming machine →hydraulic post cutter→PLC control cabinet→exit rack

Ⅴ.Machine Picture(just for reference)

The finished profile:

The profile overlap: