Profile Design & Application
The Top Beam Roll Forming Machine is engineered to produce high-precision profiles tailored for heavy-duty structural applications. Designed with strict dimensional tolerances, the output profiles ensure reliable load-bearing capabilities and excellent structural integrity, making them highly suitable for demanding construction environments and large-scale engineering projects.
Main Parameters & Specifications
The following technical specifications outline the core capabilities of the roll forming mill. These parameters ensure that the equipment meets industrial production standards, offering stability, precision, and long-term durability for continuous manufacturing operations.
| No. | Main Parameters | Roll Forming Mill Parameters |
| 1. | Material Thickness | 2.5-3.0mm | Forming Stations | 26 Stands |
| 2. | Feeding Width | According to the drawing | Body Frame | H450 |
| 3. | Application Material | Galvanized Sheet | Side Wall Thickness | Q235 t 25mm |
| 4. | Electrical Standard | 380V/50HZ/3PH | Shaft Diameter | 45#Steel, φ80/95mm |
| 5. | Cutter material | Cr12 with quenching | Main Motor Power | 22*2KW |
| 6. | Yield Strength | sgh340 | Screw Bolts | Grade 8.8 |
| 7. | Forming Speed | 15m/min | Effective Width | 740mm |
| 8. | Control System | PLC Control System | Roller | Gcr15, heat treatment HRC58-62 Degree |
| 9. | Speed Reduce Motor | K Series | Machine Color | Blue+Black+Orange |
| 10. | Testing Material | BMS Will Provide The Size of Feeding Material to Purchase that 2 Weeks Before Machine Testing |
Additional Technical Specifications
- Main Motor: Double Servo Motors (22KW + 22KW); Brand: Huichuan, providing precise control and robust power for heavy-duty forming.
- Speed Reduce Motor: K Series, ensuring stable transmission and high operational efficiency.
- Chain: Polaroid brand, selected for its high tensile strength and wear resistance in continuous production.
- Structural Integrity: All screw bolts utilize Grade 8.8 (unlike standard 4.8 grade used by cheaper alternatives). This ensures the machine structure remains tightly fixed, significantly extending the equipment's service life during long-term running.
Core Features & Advantages
Designed with a focus on production flexibility, equipment longevity, and strict quality compliance, this machine directly addresses the core concerns of industrial buyers and project managers.
- Trusted by Industry Leaders: This machine is specifically designed for the project of Fortune 500 company CSCME (China State Construction Engineering Corporation), proving its capability to meet top-tier industrial standards.
- Advanced Cooling & Lubrication: It is equipped with dedicated cooling and lubricating devices. This system effectively reduces friction resistance, prolongs the service life of the forming rollers, and ensures a smooth, defect-free surface on the final roll-formed profile.
- High Production Flexibility (1 Machine for 2 Profiles): The top angle is made adjustable for both 75° and 90°. This innovative design keeps flexibility high for project installation, allowing you to produce two different profile specifications with a single machine investment, thereby reducing procurement costs.
- Strict Standard Compliance: The machine strictly meets the requirements of the China National Standard GB/T34385-2017 (General Technical Specifications For Cold Roll Forming Machinery), ensuring reliable quality and operational safety.
Production Work Flow
The production line is highly automated, ensuring a seamless transition from raw material to finished product, minimizing manual intervention and maximizing output efficiency.
Hydraulic Uncoiler (Self-Provided) → Feeding Guide Device → Lubricant Device → Leveling Device → Roll Forming (Cold Water Device) → Hydraulic Post Punching Device → Hydraulic Post Cutting Device → Exit Rack * 2
Machine Components Display
Each component of the production line is manufactured with high-grade materials and precision engineering to guarantee stable performance across the entire workflow.
5. Hydraulic Post Punching Device
Finished Products Show
The finished top beams exhibit accurate dimensions, smooth surfaces, and consistent structural strength, ready for immediate integration into demanding construction projects.
Packaging & Shipping
Packing Method: The main body of the machine is shipped naked but securely covered by a heavy-duty plastic film to protect it from dust and corrosion during transit. It is carefully loaded into the container and steadily fixed using steel ropes and locks, ensuring it remains safe and stable throughout long-distance sea transportation.
Terms of Trade
- Minimum Order Quantity (MOQ): 1 Set
- Delivery Time: Approximately 45 workdays after order confirmation
- Port of Loading: Port of Xiamen
- Payment Terms: By T/T or L/C
- Global Export: Successfully exported to more than 50 countries and regions, including Taiwan, UK, France, Singapore, Greece, Australia, USA, Mexico, Brazil, Chile, Bolivia, Trinidad, Israel, Saudi Arabia, and more.