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The Pallet Rack Post Roll Forming Machine Series YX50-50 is engineered to transform raw galvanized and cold-rolled steel coils into structural uprights, which are essential for heavy-duty supermarket shelving. When standing next to the equipment, operators immediately notice the substantial build of the welded steel frame, designed to absorb operational vibrations and maintain absolute dimensional accuracy over prolonged production runs. The distinct scent of cold-rolled steel and machine lubricant accompanies the rhythmic, powerful hum of the 11 KW main motor. Rather than merely shaping metal, this equipment provides a reliable foundation for large-scale storage manufacturing, ensuring that every rack post produced meets strict load-bearing requirements. By automating the forming process, facility managers can significantly reduce manual handling errors and achieve consistent output essential for fulfilling extensive procurement contracts.
The architectural profile of the YX50-50 series is meticulously calibrated to deliver optimal weight distribution and structural rigidity in the final product. The engineering team prioritized durability, integrating GCr15 precision-machined rollers treated with a hard chrome coating. Running your hand along the finished rollers reveals a perfectly smooth, glass-like surface that guarantees zero abrasion on the feeding material. This careful craftsmanship ensures the protective galvanized layer of the steel remains entirely intact during the intense pressure of the 14-station forming process. The heavy-duty H450 base provides an immovable foundation, anchoring the mill firmly to the factory floor. Facilities relying on continuous, high-volume manufacturing will find this robust configuration essential for preventing micro-deviations in the rack post geometry over time.
| No. | Main Parameters | Roll Forming Mill Parameters | ||
| 1. | Decoiler | Manual/Hydraulic for Options | Forming Stations | 14 Stations |
| 2. | Cutter Material | Cr12MOV | Base | H450 |
| 3. | Material Thickness | 1.5-2.5 mm | Side Wall Thickness | Q235 t18mm |
| 4. | Hydraulic Motor | 5.5 KW | Shafts Diameter | φ70mm |
| 5. | Application Material | Gi/CRC | Main Motor Power | 11 KW |
| 6. | Yield Strength | 245-550MPa | Screw Bolts | Grade 8.8 |
| 7. | Forming Speed | 16 m/min | Tie Rod | ф22 Galvanized |
| 8. | Effective Size | As Customer Design | Roller | GCr15(=EN31 steel), precision machined, hard Chrome Coated |
| 9. | Control System | PLC Control System | Processing Mode | CNC lathes, Hear Treatment, hard Chrome Coated, with thickness 0.04mm |
| 10. | Testing Material | BMS Will Provide The Size of Feeding Material to Purchase That 2 Weeks Before Machine Testing | ||
The production sequence is a masterclass in synchronized mechanical engineering. The process initiates at the decoiler, where raw steel coils are systematically unspooled and fed into the guiding device. As the metal enters the roll forming mill, a series of precisely timed mechanical transitions shape the flat sheet into a complex, load-bearing profile. The intelligent PLC touch screen control system acts as the central brain of the operation. Operators can easily input specific batch quantities and exact length dimensions, initiating a fully automated cycle that eliminates manual measuring guesswork. The climax of the workflow occurs at the hydraulic post-cutting device. Powered by a dedicated 5.5 KW motor, the Cr12MoV cutter blade delivers a decisive, clean shear. The satisfying, heavy thud of the hydraulic press confirms a perfect cut, free of jagged burrs, before the finished post glides onto the exit rack.
Decoiler→ Feeding Guide Device → Roll Forming Mill→ Hydraulic Post-cutting Device→ PLC System→ Hydraulic Station→ Exit Rack
Every individual module within the YX50-50 system is constructed for maximum endurance and operational safety. The decoiler mechanism, available in both manual and hydraulic options, handles massive steel coils with measured control, preventing material slack or dangerous unspooling. Moving down the line, the primary roll forming mill showcases the 14 forming stations, each locked in place by galvanized ф22 tie rods and grade 8.8 screw bolts. The hydraulic station operates with a deep, resonant mechanical pulse, generating the immense pressure required for the post-cutting phase. The cutting blade itself, forged from Cr12MoV and subjected to rigorous heat treatment, boasts a lifespan exceeding one million cycles. This exceptional wear resistance translates directly to minimized downtime and reduced maintenance expenditures for busy production floors.
Decoiler Roll Forming Mill
Hydraulic Station Hydraulic Post-cutter Device
The final output consists of meticulously formed rack posts, characterized by their sharp, defined angles and consistent wall thickness. Handling the finished Q235 steel profiles, one can feel the solid, unyielding nature of the metal, capable of supporting immense vertical loads in commercial environments. The machine expertly processes material thicknesses ranging from 1.5mm to 2.5mm, adapting to varying structural requirements without requiring extensive recalibration. The precision of the CNC-lathed components ensures that every hole, bend, and flange aligns perfectly, facilitating rapid assembly when the racks reach their final destination. This level of consistency is crucial for infrastructure projects where even a millimeter of deviation can disrupt entire shelving configurations.
Securing heavy industrial machinery for international transit requires meticulous preparation. Each roll forming machine is enveloped in specialized anti-dust and anti-rust protective films, shielding the sensitive electrical components and bare metal surfaces from harsh, salty ocean air. Inside the shipping container, the equipment is rigidly anchored using heavy-duty steel wire ropes, completely neutralizing the risk of shifting during turbulent sea voyages.
With a proven track record of exporting to over 80 countries, our logistics team handles complex customs documentation efficiently, ensuring a seamless procurement experience. Live operational videos are also available upon request, providing a transparent, real-time view of the machine's fluid performance prior to dispatch.
