Specification of
Solar Panel Frame Roll Forming Machine
For YX40*40 & YX20*40
Ⅰ. Profile
Lip:6mm
Web:41mm
High:21/41mm
Change Size By Rollers
Ⅱ. Material:
Effective Width: 41mm
Material Thickness:1.2/1.9mm
Applicable Material:Galvanized Sheet(GI)
With yield strength Q235Mpa-345Mpa
Ⅲ. Machine Work Flow
Decoiler→Leveling Device→Punching Machine→Roll Forming System→
Hydraulic Post Cutter→Exit Rack
IV. Machine Components
1) Hydraulic Decoiler: one set 5 tons
%1) Leveling Device
Up Three down Four totally seven roller leveling device
With feeding material guide, body frame made from H450 type steel by welding
Shafts manufactured from 45# steel,Quenching and tempering heat treatment, hard chrome plating.Diameter=φ90mm,precision machined
Motor power:3KW
%1) Serve-Drive& Punching Machine
63 Tons HIGH SPEED punching machine before roll forming, equip with one set of punching model.Punching machine four sides with safety cover and one side with open the door
Air source of the punching machine will be supplied by the buyer.
Material sending by the Servo motor for punching more accuracy, servo motor power 3 KW
%1) Roll Forming Machine
Body frame made from H450 type steel by welding
Side wall thickness: Q235 t18mm ;Tie rod:ф22 Galvanized
Rollers manufactured from Bearing steel GCr15(=EN31 steel), precision machined,hard Chrome Coated;with thickness 0.04mm,surface with mirror treatment(for longer life and anti-rust);Shafts manufactured from 45# steel,Quenching and tempering heat treatment, hard chrome plating.Diameter=φ75/85mm,precision machined
Gear & chain drive about 22-step to form
Main Motor=15KW ,Frequency speed control
Speed reducer motor:K series
Chain: ZIQIANG (by China TOP 1 brand DONGHUA Group)
All the screw bolts with grade 8.8(cheap factories use low grade 4.8) to ensure fix the machine structure tightly and long life during the machine long time running.
Product speed:12-18m/min(Including punching and cutting time)
Water Cold Device Hydraulic Pre-Cutter
5) Hydraulic Post Cutter
Pre & Post to cut, stop to cutting,Three pieces type of cutting blade design, no blanking
Hydraulic motor: 5.5KW ;Cutting pressure: 0-12Mpa;
Cutting tool material: Cr12Mov(= SKD11 with at least one million times of cutting life), Heat treatment to HRC58-62 degree
The cutting power is provided by the independent engine hydraulic station(Look Below)
The hydraulic system with oil filter for the oil filtration,to ensure the circulated oil is clean and lengthen the life of hydraulic system (See the up picture )
6) PLC Control System
Control The Quantity And Cutting Length Automatically
Input The Production Data(Production Batch,pcs,Length,etc.)On The Touch Screen ,
It Can Finish The Production Automatically.
Combined With: PLC, Inverter, Touch Screen, Encoder, etc
PLC: Siemens (German brand)
Inverter: Siemens (German brand)
7-Inch Color Touch Screen:Siemens (German brand)
Encoder: Omron (Japan brand)
Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor,
Thermal Relay: Siemens (German brand)
Air Switch: LG-LS(Korea brand)
Cut-to-Length Tolerance≤±1 mm
Control Voltage 24V
7) Exit Rack: Un-powered, Two units, with rollers on it for easy movement
%1) Product Show
