Profile
Material | Applicable material | PPGI |
Material thickness | 0.3-0.6mm | |
With yield strength | Q235-355Mpa | |
Coil | Feeding width | 1000mm |
Coil ID range | 508mm±30mm | |
Capacity | Max. 5 Tons. | |
Machine | Base Frame | H400 type steel by welding. |
Side wall thickness | Q235 t18mm | |
Roller Material | 45# precision machined, hard Chrome Coated | |
Roller station | 18-steps to form | |
Shaft diameter | ф75mm,High Frequency Processing | |
Cutter | Hardness | Heat treatment to HRC58-62 degree |
Cutting tolerance | ≤±1mm | |
Power | Driving way | Gear/Sprocket transmission |
Main motor | 7.5KW, Frequency Speed Control | |
Pump motor for cutter | 3KW | |
PLC Control System | Inverter | Schneider Electric/DELTA (Taiwan brand) |
Touch Screen | WEINVIEW(Taiwan brand) | |
Encoder | KOYO (Japan brand) or OMRON (Japan brand) | |
Control Voltage | 24V |
1. Equipped with manual front plain shear, it is convenient for customers to change material with advanced function of saving material(no waste).
2. The roller is quenched after fine machining (HRC48-50) with ASTM AISI 1045 steel, and hard chrome coated for more than 10 years working life.
3. Qptional automatic stacker, improve working efficiency, save labor cost, and help you improve competitive advantage.
5T Hydraulic Decoiler→Feeding Device→Manual Pre-cutter→Roll Forming System→Hydraulic Post Cutter Device→Exit Rack
Technical specifications
1) 5T Hydraulic Decoiler:one set
Hydraulic Control Steel Coil Inner Bore Shrinkage And Stop
Max Feeding Width: 600mm
Coil ID Range:508±30mm,Outside Diameter:1500mm
Oil pump motor:2.2KW
Capacity:Max.5 Tons
3) Manual Pre Cutting Device
The guiding position can be adjusted for suitable material feeding.
4) Main Machine
Rollers manufactured from 45# precision machined, hard Chrome Coated; with thickness 0.5mm, surface with mirror treatment (for longer life and anti-rust);
Body frame made from 400# H type steel by welding
Forming Speed:About 20m/min
5) Hydraulic Post Cutter
Not stop to cutting,Two pieces type of cutting blade design, no blanking
Hydraulic Motor:3KW;Cutting Pressure:0-16Mpa
Cutting Tool Material:Cr12MoV(= SKD11 Steel),Heat treatment to HRC58-62
With At Least One Million Times Of Cutting Life
The Cutting Power Is Provided By The Main Engine Hydraulic Station
6) PLC Control System
Control The Quantity And Cutting Length Automatically.
Input The Production Data(Production Batch,pcs,Length,etc.) On The Touch Screen.
It Can Finish The Production Automatically.
Combined With: PLC, Inverter, Touch Screen, Encoder, etc.
7) Exit Rack:
Un-powered, Two units,with rollers on it for easy movement
8) Product Show
Packing method:Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.
After-sale Service
1. The warranty is 24 months after the client receives the machine.
Within the 24 months, we will courier the replacement parts to the client free of charge.
2. We offer technical support for the entire life of our machines.
3. We can send our technicians to install and train the workers in the clients' factories with extra cost.