Profile
| Material | Applicable material | Galvanized Steel(GI)，Zn-Al-Mg |
Material thickness | 0.8-1.0mm | |
With yield strength | 235-345Mpa | |
| Coil | Feeding width | 1250 |
Coil ID range | 508mm±30mm | |
Capacity | Max. 5 Ton. | |
Machine | Base Frame | H400 |
Roller Material | GCr15(=EN31 steel), precision machined,hard Chrome Coated | |
Roller station | 16-steps to form | |
Shaft diameter | ф65mm,High Frequency Processing | |
| Forming Speed | 20m/min | |
Cutter | Hardness | Heat treatment to HRC58-62 degree |
Cutting tolerance | ≤±1mm | |
| Power | Driving way | Gear/Sprocket transmission |
| Main motor | 11KW,Frequency Speed Control | |
| Pump motor for cutter | 4KW | |
PLC Control System | Inverter | Schneider |
Touch Screen | Schneider | |
Encoder | KOYO (Japan brand) or OMRON (Japan brand) | |
Control Voltage | 24V |
1.Optional water cooling system to cool the roller and profile, extend the service life of roller and ensure the quality of finished profiles.
2. Automatic stacker and packaging-equipment also available for options.
Manual Decoiler→Feeding Guide Device →Roll Forming System→ Hydraulic Post Cutting Device→Exit Rack→ PLC Control System
Technical specifications
1) 5 Ton Manual Decoiler:one set
Un-powered,manually control steel coil inner bore shrinkage and stop
Max. feeding width: 1250mm, coil ID range 508mm±30mm
Capacity: 5Tons
2) Feeding Guide Device
The guiding position can be adjusted for suitable material feeding by manual.
4) Main Machine
Rollers manufactured from Bearing steel GCr15(=EN31 steel), precision machined,hard Chrome Coated;with thickness 0.04mm,surface with mirror treatment(for longer life and anti-rust);
Shafts manufactured from 45# steel,Quenching and tempering , hard chrome
Body frame made from 400# H type steel by welding
4) Hydraulic Post Cutting Device
Made by high quality mold steel Cr12MoV,with heat treatment,HRC58-62
Cutter frame made from high quality 18mm steel plate by welding
Hydraulic motor:4KW, Hydraulic pressure range: 0-16Mpa
5) PLC Control System
Control The Quantity And Cutting Length Automatically.
Input The Production Data(Production Batch,pcs,Length,etc.) On The Touch Screen.
It Can Finish The Production Automatically.
Combined With: PLC, Inverter, Touch Screen, Encoder, etc.
6) Exit Rack: Three Units
7) Products Show
Application Case
Packing method:Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.
After-sale Service
1. The warranty is 24 months after the client receives the machine.
Within the 24 months, we will courier the replacement parts to the client free of charge.
2. We offer technical support for the entire life of our machines.
3. We can send our technicians to install and train the workers in the clients' factories with extra cost.